Graphene sheets are prized for their unusual but exciting properties, including extremely high mechanical strength and ability to efficiently conduct heat and electricity. These properties open up a myriad of applications in medicine, electronics, energy, and sensors. However, the production of graphene, which is derived from the exfoliation of graphite, is currently challenged by low efficiency and long exfoliation times.
This invention uniquely combines two techniques, flow and sonication, to overcome these challenges. A graphite suspension is first subjected to a flow process, where it is mixed with zirconium oxide pebbles. Collisions between the graphite and the pebbles modify the graphite’s surface, making it easier for the solvent molecules to “wedge” in between layers during subsequent sonication, significantly increasing graphene exfoliation time-efficiency.